Since the 50’s, Remy International has been specialized in the design, engineering, fabrication and installation of customized equipment, machines and complete plants on turnkey basis for the production of steel drums: horizontal or vertical machines with capacities going up to 900 drums per hour and volumes ranging from 20 to 250 litres.
Our plants can be designed to produce various drum types on the same machines, with fast tooling-change-over units: cylindrical and tapered drums of different diameters and heights, tight-head or open top.
At Remy International, customer focused R & D is a daily task led by the motivation to always reach the most adapted solutions. Being permanently busy with new challenges, our team of skilled engineers and designers has developed the expertise to answer to the specific needs of our customers in a spirit of partnership.
ENDS MANUFACTURING
- Combi lines for the cut to length of body sheets and for the ends stagger blanking/drawing • Mechanical and hydraulic presses
- Blanking and forming dies for top, bottoms, lid covers
- Blanking dies for discs
- First and second operations presses and dies (automatic flanges insertion)
- UN marking presses and dies
- Pre-curling/sealing
- Automatic stacking/destacking, feeding systems
- Lid covers compounding installations
- Conveying systems
- Disc destacking and feeding equipment
- Inclined presses
- Steel strip and discs lubricating systems
WELDER UPSTREAM & DOWNSTREAM
- Non-stop body sheets destacker feeder
- Body sheets side trimming
- Sheet edge grinders
- Take away conveyors
- Weld end crusher & trimmer • Drum body down & up ender
BODY FORMING & ASSEMBLING LINE
VERTICAL BODY MANUFACTURING LINES
For cylindrical and tapered (conical) drums, tight or open top. Body flanging, curling, beading, corrugating, necking-in, seaming, tapering, conveying systems, turnover devices…
Capacities from 100 up to 800 drums per hour
HORIZONTAL DRUM BODY FORMING & ASSEMBLING LINES
In case of replacement in existing lines, Remy can provide high speed horizontal body forming machines. Our design can adapt with different shape of existing step conveyors.
In order to increase the speed, the weight of the moving parts has been reduced and the movement improved by using high quality servo motor, allowing accurate beads location and multi beads.
In the case of hoops depth or corrugation profiles or gauges for the seamers, the changeover is ‘’immediate’’ as made automatically by recalling recorded recipes through the HMI.
- Flanger
- Beader
- Corrugator
- Parts inserter and Seamers…
- Step by step conveyors
DIFFERENTIAL PRESSURE LEAK TESTERS
DIFFERENTIAL PRESSURE LEAK TESTERS
Over the last decade, we have successfully developed an unrivalled range of Differential Pressure Leak Testers.
These testers, very accurate and reliable, come with a 4.0 software allowing collection of any required data.
Available versions with 2, 4 or even 6 stations, represent the perfect upgrade for a fully automatic testing to 1080 drums per hour.
Various options can be offered for the automatic evacuation of leaky drums, retesting of
failed drums, access platform, etc.
END OF LINE AND FINISHING EQUIPMENT
- Ends and drums rotating devices, painting booths for outside painting and inside lining
- Body and top ends silk screening machines
- Drum aligners & conveyors for oven
- End of line automation, Conveying systems
- Palletizing systems
YOUR DEDICATED PARTNER FOR STEEL DRUM MAKING MACHINES
DRUM MANUFACTURING EQUIPMENT PROGRAM
Since the 50’s, Remy International has been specialized in the design, engineering, fabrication and installation of customized equipment, machines and complete plants on turnkey basis for the production of steel drums and gas cylinders: horizontal or vertical machines with capacities ranging from 100 up to 900 drums per hour and volumes ranging from 20 to 250 litres.
Our plants can be designed to produce various drum types on the same machines, with fast tooling-changeover: cylindrical & tapered drums of different diameters & heights, TH or OH
Manufacturing Program
Drum Ends Manufacturing
- Uncoiler & Coil Loading Car
- Straightener, feeder
- Hydraulic and Mechanical Stagger blanking/drawing press
- Blanking and forming dies for top, bottoms, lid covers
- Blanking dies for discs
- Scrap shear and scrap stacking systems
- Automatic discs de-stacking-feeding
- UN mechanical marking press and dies
- Mechanical presses and dies for 1st and 2nd Operations
- Inclined presses
- Steel strip and discs lubricating systems
- Ends Pre-curling & sealing
- Lid covers compounding installations
- Seal ring automatic placing, Automatic ends stacking & destacking systems.
- Combi lines for the cut to length of body sheets and for the ends stagger blanking/drawing
Body Sheets Preparation
- Uncoiler & Coil Loading Car
- Straightener, feeder
- Cut-to-length with hydraulic constant level sheet stacking table and power rolls evacuation table
- Sheet edges’ grinding – brushing machine
Welder upstream & downstream equipment
- Non-stop body sheets destacker feeder
- Body sheets side trimming
- Sheet edge grinders
- Take away conveyors with body up-ender or kick-off
- Weld end crusher & trimmer
- Drum body down & up ender
Drum Bodies Manufacturing for one diameter or multi diameter
- Tapering (vertical, hydraulic & mechanical from 100 to 900 DPH)
- Flanging, Curling (vertical & horizontal, hydraulic & mechanical, from 100 to 900 DPH)
- Beading and Whoops (vertical & horizontal, hydraulic & mechanical, from 100 to 900 DPH)
- Corrugating (vertical & horizontal, hydraulic & mechanical, from 100 to 000 DPH)
- Necking-in (vertical, hydraulic & mechanical from 100 to 900 DPH)
- Automatic ends feeding system for seamer
- Seaming (single ended and double ended with single or double rollers carriages, vertical & horizontal, hydraulic & mechanical, from 100 to 000 DPH)
- Leak tester (soapy water, differential pressure with 2, 4 or 6 stations helium)
- Drum conveying systems (chains, rollers, belts, up-ender & down-ender)
Finishing of Drums
- Paint caps applicators
- Drum spray booths for outside painting and inside lining (open or closed, water wash or dry filters)
- Single or multiple drum rotating systems
- Ends spray booths for outside painting and inside lining (open or closed, water wash or dry filters)
- Paint sludge remover
- Ends rotating equipment
- Drum aligners & conveying systems for ovens
- Silk-screening of drum bodies and drum tops.
End of Line
- Automatic paint caps removal and sorting systems
- Helium and Nitrogen injection
- Closures feeding and screwing equipment
- Cap seals feeding and crimping equipment
- Inkjet marking systems.
Other Equipment
- Chains, roller & belt conveyors
- Overhead conveyors
- Loading, unloading, hanging & handling systems
- Lifting tables
- Turn-over systems
- Drum Palettizing systems
Recon Drums
- De-heading
- Chime rolling machines
- De-denting and body rolling
- Trimming
- Expanding
- Seaming
- Necking-in
Safety
- Risk assessment and safety design
- Safety can be fully integrated in the PLC (Safety PLC) or separated with specific safety components
- Supply of integrated or independent safety fences, light barriers, doors with power to lock
3000+ MACHINES
400+ CUSTOMERS
5 CONTINENTS
TURNKEY PLANTS
TURNKEY PLANTS have become a speciality at REMY INTERNATIONAL.
In the case of complete manufacturing plants, we cover all design, engineering and contracting aspects and our facilities offer enough room for the commissioning of entire or part of lines.
AUTOMATION AND SAFETY
Industry 4.0 is included into our systems. Smart sensors via IO-Link and bus system are used to communicate status and reduce production down times. Maintenance is improved by specific messages and the possibility of actuator’s automatic referencing in case of home position loss.
Statistics, production, machine status and alarms can be monitored via local or external network as standards and be reassembled in a supervision system (SCADA). Remote access worldwide is also possible for maintenance or fault finding.
SAFETY being one of our main concerns, risk assessment and safety design are part of our scope from the start of the conception. Safety can be fully integrated in the PLC (Safety PLC) or separated with specific safety components.
RESEARCH & DEVELOPMENT
